The satellite manufacturing industry is crowded. Jonathan McDowell in his 2023 space activities report counted 2911 “payloads” launched in 2023. These include ISS refueling missions and exploratory space probes, but predominately are satellites. China, Russia, Belarus, Iran, and North Korea accounted for 281 launches, which western companies don’t sell too. Subtracting 281 from 2911 leaves a 2023 market size ceiling of 2630 satellites.
manufacturer | location | predominant size | major customers | capacity per year (current/under production) |
---|---|---|---|---|
AAC Clyde | UK | 3U – 16U | 100 | |
Endurosat | Bulgaria | 1U – 16U | 120 | |
ISISpace | Netherlands | 1U – 16U | ||
Spire | USA, UK | 3U-6U | NASA, Lacuna | 200+ |
GOMspace | Denmark | 6U – 16U | Startical, Unseenlabs, Indonesia | 100 |
Nanoavionics | Lithuania | 1U – 120 kg | Startical | ~300 |
SFL | Canada | 3U – 24 kg | HawkEye 360 | 18+ |
Planet Labs | USA | 3U – 150 kg | 80 (3U), 24 (other) | |
Blue Canyon | USA | 3U – 150 kg | DOD | 85 |
Aerospacelab | Netherlands | 60-400 kg | ESA, Swiss miltiary | 40 → 540 |
LeoStella | USA | 50-150 kg | Blacksky, Loft Orbital | 40 |
Hanwha | Korea | 100-500 kg | 48-96 | |
Airbus | France, USA | 100-400 kg | Oneweb, SDA, Loft Orbital | 730 |
York Space Sytems | USA | 100-350 kg | SDA | 1000 |
Terran Orbital | USA | 14 kg – 1000 kg | SDA, Rivada? | 250 → 1000 |
Rocketlab | USA | 150-300 kg | Globalstar, SDA | |
Apex | USA | 100-500 kg | 50 | |
SpaceX | USA | 260-800 kg | NRO | 2860 |
Thales Alenia Space | France | 600-1000 kg | Iridium | 84+ |
MDA Space | Canada | 600-1000 kg | Telesat, Globalstar | 400 |
Millennium Systems | USA | 600-1000 kg | SDA | 60 → 120 → 240 |
Ball Aerospace | USA | 200-2500 kg | SDA |
By above count, major manufactures collectively have (or soon will have) capacity to make 8067 satellites a year. This is underestimated because it does not include unknown capacity from ISISpace, Rocket Lab and Ball Aerospace. (If you have sources for these companies’ manufacturing capacity, please contact.) Additionally, this number ignores capacity of small players which claim capacity but have yet to engage in substantial sales or launches. (I.E. Sidus Space who claims satellite manufacturing capacity of 60-120 satellites a year, but has no commercial satellite sales.)
However, competition among satellite manufactures is actually more stiff. Starlink accounted for 1984 satellites launched in 2023. SpaceX builds these in-house leaving just 646 satellites for western manufactures to compete for.
By my count, in 2023 western-bloc aligned countries launched 285 CubeSats and picosats. Over half were made in-house. CubeSat satellite manufacturers made the remainder. Presently commercial manufacturers vie for likely fewer than 100 CubeSats yearly. Predominate manufactures are AAC Clyde, Endurosat, ISISpace, Spire, GOMspace and Nanoavonics who collectively have announced capacity >820 satellite per year. Thus six companies with combined capacity >800 compete for fewer than 100 builds. CubeSat manufacturing is extremely competitive. (However, importantly most CubeSats made in-house still utilize subsystems and components procured from AAC Clyde, ISISpace, GOMspace and others.)
Continuing the math, non-CubeSat manufacturers in 2023 competed for 646 – 285 = 361 satellites. Many of these are also built in-house, so the actual number is smaller. (Anyone done the analysis?) Putting into perspective, Terran Orbital took on debt expanding its capacity to 1000/year, a number 3x current market size. The if-you-build-it, they-will-come satellite manufacturing strategy has not worked out too well for Terran Orbital. Space News also recently (Sept 2024) reported on satellite manufactures reluctance to make mega factories.
Nonetheless, opportunity exists for upcoming satellite constellations not made in-house. Currently these are:
- Space Development Agency – 454 satellites already contracted at prices generally >$20M per. Major contract winners include Lockheed Martin (144 satellites, buses made by Terran Orbital), York (125 satellites, made in-house), and Northrop Grumman (92, buses made by Airbus in Florida).
- Oneweb – Airbus made over 630 satellites for Phase 1 (through a joint venture which they now wholly own). Phase II procurement reportedly started in 2023 but no manufacturer has been announced.
- Telesat Lightspeed – Thales once had this coveted 198 satellite contract, but lost it. MDA with a substantially lower price but no loss in performance versus Thales’s design is current contractor at price of ~$7.5M per satellite.
- Rivada – 300 satellites at about $8M each which Terrran Orbital is contracted to build.
- IRIS2 – 170 satellites to be built by Airbus and Thales, if the EU grants final approval. Only one consortium bid on this contract. There was no competition from American satellite manufacturers, as the EU only solicited European firms.
- Mangata Networks – Once planned in-house, but this was scrapped. Up to 791 satellites are planned, but no manufacturer announced yet.